Published in Issue 17-04-2018
How to Cite
Rouhollahi, A., Fazlolahzadeh, O., Dolati, A., & Ghahramanifard, F. (2018). Effects of different surfactants on the silica content and characterization of Ni–SiO2 nanocomposites. Journal of Nanostructure in Chemistry, 8(2 (June 2018). https://doi.org/10.1007/s40097-018-0259-4
PDF views: 110
HTML views: 33
Abstract
Abstract This article presents a method for the electrochemical preparation of a coating of nickel–silica nanocomposites on a carbon steel substrate. The incorporation of hydrophilic silica particles into the Ni composite coating during co-electrodeposition is so difficult due to the small size and the hydrophilicity of SiO 2 particle, generally less than 2 v% of silica is incorporated into the composite at different current densities, agitation speeds and silica concentrations. The effect of the presence of four surfactants, namely cocamidopropyl betaine (CAPB), decylglycoside (DG), cetyltrimethyl ammonium chloride (CTAC) and ammonium lauryl ether sulfate (ALES), on overcoming this problem was investigated in this research, and the surfactants were found to greatly influence the surface charge of silica, silica incorporation percentage and the microstructure of the composite. In fact, upon increasing the internal stresses, the products prepared in the presence of CAPB and DG were found to crack to some degree. CTAC was found to lead to entrapment mode silica co-deposition in the Ni coating. Furthermore, the addition of ALES into an electrolyte bath negatively supercharged silica surfaces and increased silica dispersion, which led to a dramatic increase in the silica incorporation percentages to around 14 v%. The results showed that Ni–SiO 2 composites prepared in the presence of ALES had better corrosion resistance, hardness and wear properties. Graphical abstractKeywords
- Co-electrodeposition,
- Ni–SiO2 composites,
- Surfactant,
- Corrosion resistance,
- Hardness and wear properties
References
- Natarajan et al. (2014) Springer
- Lynch and Kershaw (2018) CRC Press https://doi.org/10.1201/9781351074445
- Walsh and Ponce de León (2014) A review of the electrodeposition of metal matrix composite coatings by inclusion of particles in a metal layer: an established and diversifying coatings technology (pp. 83-98) https://doi.org/10.1179/0020296713Z.000000000161
- Camargo et al. (2014) Electrodeposition of Zn–TiO2 dispersion coatings: study of particle incorporation in chloride and sulfate baths (pp. 168-175) https://doi.org/10.1149/2.066404jes
- Guglielmi (1972) Kinetics of the deposition of inert particles from electrolytic baths (pp. 1009-1012) https://doi.org/10.1149/1.2404383
- Popoola et al. (2016) Anti-corrosion coating of mild steel using ternary Zn–ZnO–Y2O3 electrodeposition (pp. 448-454) https://doi.org/10.1016/j.surfcoat.2016.05.018
- Walsh et al. (2015) Influence of surfactants on electrodeposition of a Ni-nanoparticulate SiC composite coating (pp. 147-156) https://doi.org/10.1179/0020296715Z.000000000237
- Aghdam and Shahbaz (2014) Effects of interphase damage and residual stresses on mechanical behavior of particle reinforced metal-matrix composites (pp. 429-440) https://doi.org/10.1007/s10443-013-9348-1
- Roventi et al. (2017) Electrodeposition of Zn–Ni–ZrO2, Zn–Ni–Al2O3 and Zn–Ni–SiC nanocomposite coatings from an alkaline bath (pp. 663-678) https://doi.org/10.20964/2017.01.40
- Fazlolahzadeh et al. (2017) Co-electrodeposition of Ni/SiO2(CH2)3SH composite: modified Guglielmi’s model and mechanism of nucleation (pp. 472-474) https://doi.org/10.1149/2.1081713jes
- Li et al. (2016) Electro-codeposition of Ni–SiO2 nanocomposite coatings from deep eutectic solvent with improved corrosion resistance (pp. 449-458) https://doi.org/10.1016/j.apsusc.2016.01.241
- Tuaweri and Wilcox (2006) Behaviour of Zn–SiO2 electrodeposition in the presence of N,N-dimethyldodecylamine (pp. 5921-5930) https://doi.org/10.1016/j.surfcoat.2005.09.023
- Terzieva et al. (2000) Codeposition of hydrophilic and hydrophobic silica with copper from acid copper sulfate bath (pp. 198-202) https://doi.org/10.1149/1.1393174
- Ahmad and Mohamed (2014) Electrodeposition of nanostructured nickel-ceramic composite coatings: a review (pp. 1942-1963)
- Bharathi et al. (2017) Influence of fly ash content in aluminum matrix composite produced by stir-squeeze casting on the scratching abrasion resistance, hardness and density levels (pp. 7397-7405) https://doi.org/10.1016/j.matpr.2017.07.070
- Ghiamaty et al. (2016) Synthesis of palladium–carbon nanotube–metal organic framework composite and its application as electrocatalyst for hydrogen production (pp. 299-308) https://doi.org/10.1007/s40097-016-0203-4
- Ghasali et al. (2017) Fabrication of magnesium-boron carbide metal matrix composite by powder metallurgy route: comparison between microwave and spark plasma sintering (pp. 200-207) https://doi.org/10.1016/j.jallcom.2016.12.146
- Li et al. (2017) Tribological properties of NiAl matrix composite coatings synthesized by plasma spraying method (pp. 1674-1681) https://doi.org/10.1557/jmr.2017.136
- Abidin et al. (2015) Preparation and characterization of CVD-TiN-coated carbon fibers for applications in metal matrix composites (pp. 479-486) https://doi.org/10.1016/j.tsf.2015.06.022
- Celis et al. (1987) A mathematical model for the electrolytic codeposition of particles with a metallic matrix (pp. 1402-1408) https://doi.org/10.1149/1.2100680
- Ghorbani et al. (2015) Enhanced hardness and corrosion resistance of Zn/SiO2 films by electrodeposition (pp. 480-485) https://doi.org/10.1149/2.0821509jes
- Sadreddini et al. (2017) Corrosion behavior and microhardness of Ni–P–SiO2–Al2O3 nano-composite coatings on magnesium alloy (pp. 2032-2039) https://doi.org/10.1007/s11665-017-2632-8
- Rudnik et al. (2010) Electrodeposition of nickel/SiC composites in the presence of cetyltrimethylammonium bromide (pp. 7414-7420) https://doi.org/10.1016/j.apsusc.2010.05.082
- Kilic et al. (2013) Effect of CTAB concentration in the electrolyte on the tribological properties of nanoparticle SiC reinforced Ni metal matrix composite (MMC) coatings produced by electrodeposition (pp. 53-60) https://doi.org/10.1016/j.colsurfa.2012.11.048
- Jiang et al. (2016) Electrodeposition of Ni–Al2O3 composite coatings with combined addition of SDS and HPB surfactants (pp. 197-205) https://doi.org/10.1016/j.surfcoat.2015.12.028
- Sameti et al. (2013) The effects of sodium dodecyl sulfate and sodium saccharin on morphology, hardness and wear behavior of Cr–WC nano composite coatings (pp. 18-21) https://doi.org/10.1016/j.ssc.2013.01.019
- Zamblau et al. (2011) Corrosion behavior of Cu–SiO2 nanocomposite coatings obtained by electrodeposition in the presence of cetyltrimethyl ammonium bromide (pp. 6484-6490) https://doi.org/10.1007/s10853-011-5594-5
- Khan et al. (2011) Electrodeposition of zinc–silica composite coatings: challenges in incorporating functionalized silica particles into a zinc matrix (pp. 55005-55014) https://doi.org/10.1088/1468-6996/12/5/055005
- Sassia et al. (2015) The effect of SiO2 nanoparticles dispersion on physico-chemical properties of modified Ni–W nanocomposite coatings (pp. 369-379) https://doi.org/10.1016/j.apsusc.2014.10.142
- Bapu and Jayakrishnan (2012) Development and characterization of electro deposited nickel–titanium carbonitride (TiCN) metal matrix nanocomposite deposits (pp. 2330-2336) https://doi.org/10.1016/j.surfcoat.2011.09.078
- Narasimann et al. (2011) Synthesis, characterization and comparison of sediment electro-codeposited nickel–micro and nano SiC composites (pp. 590-598) https://doi.org/10.1016/j.apsusc.2011.08.038
- Fransaer et al. (2002) Aluminium composite coatings containing micrometre and nanometre-sized particles electroplated from a non-aqueous electrolyte (pp. 123-128) https://doi.org/10.1023/A:1014738011603
- Wang and Wei (2003) Kinetics of electroplating process of nano-sized ceramic particle/Ni composite (pp. 574-580) https://doi.org/10.1016/S0254-0584(01)00564-8
- Fransaer et al. (1992) Analysis of the electrolytic codeposition of non-Brownian particles with metals (pp. 413-425) https://doi.org/10.1149/1.2069233
- Gu et al. (2007) Layered nanostructured Ni with modulated hardness fabricated by surfactant-assistant electrodeposition (pp. 233-236) https://doi.org/10.1016/j.scriptamat.2007.04.005
- Wang (2009) Effect of surfactant-assistant electrodeposition in Ni matrix (pp. 204-206) https://doi.org/10.1149/1.3116249
- Hashimoto and Abe (1994) The characterization of electrodeposited Zn–SiO2 composites before and after corrosion test (pp. 2125-2137) https://doi.org/10.1016/0010-938X(94)90011-6
- Ahualli et al. (2011) Adsorption of anionic and cationic surfactants on anionic colloids; supercharging and destabilization (pp. 9182-9192) https://doi.org/10.1021/la201242d
- Luo et al. (2009) Heterogeneous or competitive self-assembly of surfactants and nanoparticles at liquid–liquid interfaces (pp. 773-784) https://doi.org/10.1080/08927020902769851
- Cosgrove (2012) Wiley
- Bund and Thiemig (2007) Influence of bath composition and pH on the electro-codeposition of alumina nanoparticles and copper (pp. 345-351) https://doi.org/10.1007/s10800-006-9264-2
- Khan et al. (2012) Existence of lower critical radius for incorporation of silica particle into zinc during electro-codeposition (pp. 6221-6227) https://doi.org/10.1021/am301821m
- Malatji et al. (2016) Multifaceted incorporation of Zn–Al2O3/Cr2O3/SiO2 nanocomposite coatings: anti-corrosion, tribological, and thermal stability (pp. 1335-1341) https://doi.org/10.1007/s00170-015-7463-x
- Wang et al. (2015) Preparation of Ni–W–SiO2 nanocomposite coating and evaluation of its hardness and corrosion resistance (pp. 79-84) https://doi.org/10.1016/j.ceramint.2014.08.034
- Hou et al. (2014) Preparation and wear resistance of electrodeposited Ni–W/diamond composite coatings (pp. 372-379) https://doi.org/10.1016/j.apsusc.2014.04.175
10.1007/s40097-018-0259-4