10.1007/s40089-018-0247-1

Production of nanostructured γ-alumina from aluminum foundry tailing for catalytic applications

  1. Research Laboratory of Inorganic Chemical Process Technologies, School of Chemical Engineering, Iran University of Science and Technology, Narmak, Tehran, 1684613114, IR
Cover Image

Published in Issue 2018-08-23

How to Cite

Mahinroosta, M., & Allahverdi, A. (2018). Production of nanostructured γ-alumina from aluminum foundry tailing for catalytic applications. International Nano Letters, 8(4 (December 2018). https://doi.org/10.1007/s40089-018-0247-1

PDF views: 145

HTML views: 126

Abstract

Abstract Aluminum production industry tailings are considered as hazardous solid wastes accompanied by a variety of serious disposal, environmental, and public health issues. This study is devoted to presenting a promising solution for dealing with such problems. Within the scope of the present study, synthesis of nanostructured γ-alumina from aluminum foundry tailing using a novel process was presented. The proposed process will provide a multilateral advantage to both environment and industries. Firstly, the amount of tailing and accordingly, disposal cost could be partly lessened; secondly, the environmental pollution can be reduced, and finally, if possible, green production of advanced materials from this kind of waste at a rational expense can bring about the conservation of natural sources and also gain economic benefits. Characterization of the as-synthesized products was performed using X-ray diffractometry (XRD), X-ray fluorescence (XRF), Fourier-transform infrared (FTIR) spectroscopy, field-emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM), energy dispersive X-ray spectroscopy (EDAX), and dynamic light scattering (DLS) for crystalline phase analysis, chemical composition, chemical bond recognition, morphology, elemental analysis, and particle size distribution, respectively. The chemical composition analyzed by XRF indicated that the as-synthesized alumina exhibits a purity of more than 97 wt%. The XRD pattern majorly possessed characteristic peaks related to the gamma phase of alumina. Microstructural analyses by FESEM and TEM confirmed the nano-sized morphology of the as-synthesized γ-alumina.

Keywords

  • Gamma-alumina,
  • Nanostructure,
  • Aluminum foundry tailing,
  • Catalyst,
  • Extraction

References

  1. Singh et al. (2014) Progress and challenges to the global waste management system 32(9) (pp. 800-812) https://doi.org/10.1177/0734242X14537868
  2. Adeosun et al. (2014) Advances in materials physical and mechanical properties of aluminum dross 3(2) (pp. 6-10) https://doi.org/10.11648/j.am.20140302.11
  3. Das et al. (2007) Production of η-alumina from waste aluminium dross (pp. 252-258) https://doi.org/10.1016/j.mineng.2006.09.002
  4. Mahinroosta and Allahverdi (2018) Hazardous aluminum dross characterization and recycling strategies: a critical review (pp. 452-468) https://doi.org/10.1016/j.jenvman.2018.06.068
  5. Zhou et al. (2013) Alumina extraction from high-alumina ladle furnace refining slag (pp. 14-19) https://doi.org/10.1016/j.hydromet.2013.08.007
  6. Colman et al. (2014) Emerging contaminant or an old toxin in disguise? Silver nanoparticle impacts on ecosystems (pp. 5229-5236) https://doi.org/10.1021/es405454v
  7. Shukla and Iravani (2017) Metallic nanoparticles: green synthesis and spectroscopic characterization 15(2) (pp. 223-231) https://doi.org/10.1007/s10311-017-0618-2
  8. Amirjani et al. (2016) Label-free surface plasmon resonance detection of hydrogen peroxide; a bio-inspired approach (pp. 373-382) https://doi.org/10.1016/j.snb.2015.12.062
  9. Filippo et al. (2013) Green synthesis of sucralose-capped silver nanoparticles for fast colorimetric triethylamine detection (pp. 1-9) https://doi.org/10.1016/j.snb.2012.12.061
  10. Bollella et al. (2016) Green synthesis and characterization of gold and silver nanoparticles and their application for development of a third generation lactose biosensor (pp. 1-11) https://doi.org/10.1002/elan.201680101
  11. Mahinroosta and Allahverdi (2018) A promising green process for synthesis of high purity activated-alumina nanopowder from secondary aluminum dross (pp. 93-102) https://doi.org/10.1016/j.jclepro.2018.01.079
  12. Mahinroosta and Allahverdi (2018) Enhanced alumina recovery from secondary aluminum dross for high purity nanostructured γ-alumina powder production: kinetic study (pp. 278-291) https://doi.org/10.1016/j.jenvman.2018.02.009
  13. Yusoff, M.S.M., Muslim, M., Paulus, W (2009) A waste to wealth study on converting aluminium dross schedule waste into γ and α alumina. Proceedings of the 7th WSEAS International Conference on ENVIRONMENT, ECOSYSTEMS and DEVELOPMENT (EED ‘09), Tenerife, Canary Islands, Spain
  14. Dash et al. (2008) Acid dissolution of alumina from waste aluminium dross (pp. 48-53) https://doi.org/10.1016/j.hydromet.2008.01.006
  15. Sarker et al. (2015) Extraction and characterization of alumina nanopowders from aluminum dross by acid dissolution process 22(4) (pp. 429-436) https://doi.org/10.1007/s12613-015-1090-2
  16. Huiquan et al. (2014) Extraction of alumina from coal fly ash by mixed-alkaline hydrothermal method (pp. 183-187)
  17. Abdul Wahab et al. (2014) Extraction of alumina from Iraqi colored kaolin by lime-sinter process 10(3) (pp. 109-117)
  18. Pedersen, H.: Process of manufacturing aluminum hydroxide. US Patent 1,618,105, 15-02-1927
  19. Bansiwal et al. (2010) Copper oxide incorporated mesoporous alumina for defluoridation of drinking water (pp. 54-61) https://doi.org/10.1016/j.micromeso.2009.08.032
  20. Hao et al. (2009) Enhanced removal of arsenite from water by a mesoporous hybrid material—thiol-functionalized silica coated activated alumina (pp. 1-7) https://doi.org/10.1016/j.micromeso.2009.03.021
  21. Lee et al. (2010) Enhanced adsorptive removal of fluoride using mesoporous alumina (pp. 152-156) https://doi.org/10.1016/j.micromeso.2009.07.007
  22. Abbas et al. (2010) Simultaneous removal of heavy-metal ions in wastewater samples using nano-alumina modified with 2,4-dinitrophenylhydrazine (pp. 836-844) https://doi.org/10.1016/j.jhazmat.2010.05.089
  23. Wei et al. (2015) Synthesis of mesoporous alumina with tunable structural properties (pp. 12-20) https://doi.org/10.1016/j.micromeso.2015.06.002
  24. Ebrahimi-Basabi et al. (2009) Mechanochemical synthesis of alumina nanoparticles 6(1) (pp. 26-30)
  25. Hyun et al. (2005) Synthesis of nanostructured γ-alumina with a cationic surfactant and controlled amounts of water (pp. 61-68) https://doi.org/10.1016/j.micromeso.2004.10.021
  26. Mirjalilia et al. (2010) Size-controlled synthesis of nano α-alumina particles through the sol–gel method 36(4) (pp. 1253-1257) https://doi.org/10.1016/j.ceramint.2010.01.009
  27. Potdar et al. (2007) Synthesis of nano-sized porous γ-alumina powder via a precipitation/digestion route 321(2) (pp. 109-116) https://doi.org/10.1016/j.apcata.2007.01.055
  28. Norouzbeigi and Edrissi (2011) Preparation of nano alumina powder via combustion synthesis: porous structure optimization via Taguchi L16 design 94(11) (pp. 4052-4058) https://doi.org/10.1111/j.1551-2916.2011.04675.x
  29. Yu (2003) Electric explosion of wires as a method for preparation of nanopowders 5(5–6) (pp. 539-550)
  30. Saša et al. (2015) Chemical vapour synthesis and characterisation of Al2O3 nanopowders (pp. 3653-3658) https://doi.org/10.1016/j.ceramint.2014.11.034
  31. Williamson and Hall (1953) Discussion of the theories of line broadening https://doi.org/10.1016/0001-6160(53)90006-6
  32. Pirhadi Tavandashti et al. (2009) Agglomeration assessment of nano-sized alumina powders 6(1) (pp. 15-19)