10.1007/s40095-021-00432-x

Theoretical analysis of power generation applying supercritical steam and high-pressure combustion chamber consuming biomass slurry

  1. School of Mechanical Engineering, University of Campinas, Campinas, Sao Paulo, BR

Published in Issue 2021-09-27

How to Cite

Mantovani, H. B., & de Souza-Santos, M. L. (2021). Theoretical analysis of power generation applying supercritical steam and high-pressure combustion chamber consuming biomass slurry. International Journal of Energy and Environmental Engineering, 13(1 (March 2022). https://doi.org/10.1007/s40095-021-00432-x

Abstract

Abstract The work presents a theoretical analysis of power generation based on supercritical steam generated by a boiler operating with high-pressure combustion chamber and consuming biomass-water slurry. Steam generated at 30 MPa is injected into turbines and reheated before proceeding to the second turbine stage. The high-pressure flue gas leaving the boiler is used to reheat that steam, and thus, cooled to temperatures below the dewpoints of alkaline species in it, therefore allowing their removal before entering the gas turbines. The exergetic efficiency is chosen as optimization function for the boiler, and the 1st Law efficiency for the whole power generation process. It is shown that a lower efficiency might be expected when compared the predicted by other similar theoretical studies. Such is mainly due the power consumed by compressing the air required by the boiler, the celling temperature of stream injected into the gas turbine, and the amount of energy spent on the vaporization of the water added to form the fuel slurry. A critical analysis of past and current proposal for power generation based on biomass describes how many technical obstacles have been downplayed in previous works.

Keywords

  • Power generation,
  • Biomass,
  • Combustion,
  • Supercritical boiler,
  • Turbine,
  • Simulation

References

  1. ANEEL, Entreprizes in Operation, Management Report, chap 1.1, p 4 (2018).
  2. http://www.aneel.gov.br/documents/656877/14854008/Boletim+de+Informa%C3%A7%C3%B5es+Gerenciais+-+1%C2%BA+trimestre+2018/01298785-3069-c0e7-d9c8-a2cca07cddd9
  3. ANEEL, Thermelectric Units by Type, General Information Report, chap 1.2, p 5 (2016).
  4. http://www.aneel.gov.br/documents/656877/14854008/Boletim+de+Informa%C3%A7%C3%B5es+Gerenciais+-+1%C2%BA+trimestre+2018/01298785-3069-c0e7-d9c8-a2cca07cddd9
  5. de Souza-Santos and Chavez (2012) Preliminary studies on advanced power generation based on combined cycle using a single high-pressure fluidized bed boiler and consuming sugar-cane bagasse (pp. 221-225) https://doi.org/10.1016/j.fuel.2011.12.008
  6. de Souza-Santos and Chavez (2012) development of studies on advanced power generation based on combined cycle using a single high-pressure fluidized bed boiler and consuming sugar cane bagasse (pp. 1952-1963) https://doi.org/10.1021/ef2019935
  7. de Souza-Santos and Chavez (2012) Second round on advanced power generation based on combined cycle using a single high-pressure fluidized bed boiler and consuming biomass (pp. 41-47) https://doi.org/10.2174/1874123101206010041
  8. de Souza-Santos and Ceribeli (2012) Technical evaluation of a power generation process consuming municipal solid waste (pp. 578-585) https://doi.org/10.1016/j.fuel.2012.12.037
  9. Anthony (1995) Fluidized bed combustion of alternative solid fuels; status, successes and problems of the technology (pp. 239-268) https://doi.org/10.1016/0360-1285(95)00005-3
  10. High Pressure Feeder and Method of Operating to Feed Granular or Fine Materials, US Patent Number 20110146153 A1.
  11. www.google.com/patents/US20110146153
  12. . Accessed on 24 Nov 2013
  13. Power Technology: (2019).
  14. https://www.power-technology.com/projects/karita/
  15. . Accessed on 26 Aug 2020.
  16. Satoh, T.: The large capacity gas turbine for pressurized fluidized bed combustion (PFBC) boiler combined cycle power plant. Bullet. GTSJ (2003).
  17. https://www.gtsj.org/publication/bulletin/bulletin2003/bulletin2003_01gtt01.pdf
  18. . Accessed on 26 Aug 2020
  19. Horner, M.W.: Simplified IGCC with hot fuel gas combustion (85-JPGC-GT-13). In: ASME/IEEE power generation conference. Milwaukee: Wisconsin (1985)
  20. Scandrett and Clift (1984) The thermodynamics of alkali removal from coal-derived gases (pp. 391-397)
  21. Spacil and Luthura (1982) Volatilization/condensation of alkali salts in a pressurized fluidized bed coal combustor/gas turbine combined cycle 129(9) (pp. 2119-2126) https://doi.org/10.1149/1.2124391
  22. Oakey et al. (2004) Gas turbines: gas cleaning requirements for biomass-fired systems 7(1) (pp. 17-25) https://doi.org/10.1590/S1516-14392004000100004
  23. Basu (2006) CRC Press https://doi.org/10.1201/9781420005158
  24. de Souza-Santos (2010) CRC Press https://doi.org/10.1201/9781420047509
  25. Lehtovaara and Mojtahedi (1993) Ceramic-filter behavior in gasification (pp. 113-118) https://doi.org/10.1016/0960-8524(93)90061-F
  26. Pedersen, K., Malmgreem-Hansen, B., Petersen, P.: Catalytic cleaning of hot gas filtration. Biomass for Energy and the Environment. In: Chartier, P., Ferrero, G.L., Henius, U.M., Hultberg, S., Sachau, J., Wiinbland, M. (eds). Proceedings of 9th European Bioenergy Conference, Copenhagen, Denmark, June 24–27, 1996, p. 1312–1317. Pergamon Press (1996)
  27. Dedini Industries.
  28. www.dedini.com.br/index.php?lang=en
  29. . Accessed on 16 Oct 2018
  30. de Souza-Santos, M.L.: Modelling and Simulation of Fluidized-Bed Boilers and Gasifiers for Carbonaceous Solids. Ph.D. Dissertation, University of Sheffield, United Kingdom (1987). etheses.whiterose.ac.uk/1857/1/DX196027.pdf. Accessed on 3 March 2014
  31. de Souza-Santos (1989) Comprehensive modelling and simulation of fluidized-bed boilers and gasifiers (pp. 1507-1521) https://doi.org/10.1016/0016-2361(89)90288-3
  32. Rabi, J.A., de Souza-Santos, M.L.: Incorporation of a two-flux model for radiative heat transfer in a comprehensive fluidized bed simulator. Part I: Preliminary theoretical investigations. Therm. Eng. 3: 64–70 (2003). ojs.c3sl.ufpr.br/ojs2/index.php/reterm/article/view/3516. Accessed 3 March 2014
  33. Rabi, J.A., de Souza-Santos, M.L.: Incorporation of a two-flux model for radiative heat transfer in a comprehensive fluidized bed simulator. Part II: Numerical results and assessment. Therm. Eng. 4: 49–54 (2004). ojs.c3sl.ufpr.br/ojs/index.php/reterm/article/view/3476. Accessed on 3 March 2014
  34. de Souza-Santos (2007) A new version of CSFB, comprehensive simulator for fluidized bed equipment (pp. 1684-1709) https://doi.org/10.1016/j.fuel.2006.12.001
  35. Rabi and de Souza-Santos (2008) Comparison of two model approaches implemented in a comprehensive fluidized-bed simulator to predict radiative heat transfer: results for a coal-fed boiler (pp. 87-105)
  36. de Souza-Santos, M.L.: Comprehensive simulator (CSFMB) applied to circulating fluidized bed boilers and gasifiers. Open Chem. Eng. J. 2: 106–118 (2008).
  37. www.benthamscience.com/open/tocengj/articles/V002/106TOCENGJ.pdf
  38. . Accessed on 3 March 2014
  39. de Souza-Santos (2009) CSFB applied to fluidized-bed gasification of special fuels (pp. 826-833) https://doi.org/10.1016/j.fuel.2008.10.035
  40. Krzywanski, J., et al.: A 1.5D model of a complex geometry laboratory scale fluidized bed CLC equipment. Powder Technol. (2016). Doi:
  41. https://doi.org/10.1016/j.powtec.2016.09.041
  42. .
  43. http://www.sciencedirect.com/science/article/pii/S0032591016306258
  44. . Accessed on 19 Oct 2020
  45. Zylka et al. (2020) Modeling of the Chemical Looping Combustion of hard coal and biomass using ilmenite as the oxygen carrier https://doi.org/10.3390/en13205394
  46. de Souza-Santos (1994) Application of comprehensive simulation of fluidized-bed reactors to the pressurized gasification of biomass (pp. 376-383)
  47. de Souza-Santos and Ceribeli (2013) Fuel-slurry integrated gasifier/gas turbine (FSIG/GT) alternative for power generation applied to municipal solid waste (MSW) 27(12) (pp. 7696-7713) https://doi.org/10.1021/ef401878v
  48. de Souza-Santos and Beninca (2014) New strategy of fuel-slurry integrated gasifier/gas turbine (FSIG/GT) alternative for power generation applied to biomass 28(4) (pp. 2697-2707) https://doi.org/10.1021/ef500317a
  49. de Souza-Santos and Lima (2015) Introductory study on fuel-slurry integrated gasifier/gas turbine (FSIG/GT) alternative for power generation applied to high-ash or low-grade coal (pp. 275-284) https://doi.org/10.1016/j.fuel.2014.11.060
  50. de Souza-Santos et al. (2015) New developments on fuel-slurry integrated gasifier/gas turbine (FSIG/GT) alternative for power generation applied to biomass; configuration requiring no steam for gasification 29(6) (pp. 3879-3889) https://doi.org/10.1021/acs.energyfuels.5b00775
  51. de Souza-Santos (2015) Very high-pressure fuel-slurry integrated gasifier/gas turbine (FSIG/GT) power generation applied to biomass (pp. 8066-8073) https://doi.org/10.1021/acs.energyfuels.5b02093
  52. de Souza-Santos (2017) Proposals for power generation based on processes consuming biomass-glycerol slurries 120(1) (pp. 959-974) https://doi.org/10.1016/j.energy.2016.12.005
  53. de Souza-Santos and Camara (2017) Theoretical study on the effect of glycerol fraction in slurries with biomass consumed by a power generation process https://doi.org/10.1021/acs.energyfuels.7b02996
  54. Cadavez and de Souza-Santos (2020) Efficiency of a power generation alternative regarding the composition of feeding biomass-glycerol slurry; Theoretical Assessment https://doi.org/10.1016/j.energy.2020.118967
  55. de Souza-Santos (1994) Application of comprehensive simulation to pressurized fluidized bed hydroretorting of shale (pp. 1459-1465) https://doi.org/10.1016/0016-2361(94)90063-9
  56. de Souza-Santos (2018) Theoretical models for rates of heterogeneous reactions during combustion and gasification of liquid fuels in fluidized beds 35(2) (pp. 679-690) https://doi.org/10.1590/0104-6632.20180352s20160495
  57. de Souza-Santos (1997) A study on thermo-chemically recuperated power generation systems using natural gas (pp. 593-601) https://doi.org/10.1016/S0016-2361(97)00059-8
  58. Evans, R.J., Knight, R.A., Onischak, M., Babu S.P.: Process and environmental assessment of the RENUAS process. In: Presented at symposium on energy from biomass and wastes, sponsored by the institute of gas technology. Washington, DC, April 6–10 (1986)
  59. He, W., Park, C.S., Norbeck, J.N.: A rheological study on the pumpability of co-mingled biomass and coal slurries. In: International Pittsburgh Coal Conference 2008, Pittsburgh, PA (2009).
  60. www.docin.com/p-46581930.html
  61. . Accessed on 03 March 2014
  62. He et al. (2009) A rheological study of comingled biomass and coal slurries with hydrothermal pretreatment (pp. 4763-4767) https://doi.org/10.1021/e9000852
  63. Shijiazhuang Minerals Equipment Co., LTD.: Personal message exchanged on August 4th, 2020. [email protected].
  64. https://www.qualityslurrypump.com/about-us/
  65. Gresh M. T., Sassos M. J., Watson A., Axial air compressors: maintaining peak efficiency. turbolab.tamu.edu/proc/turboproc/T21/T21173–181.pdf. Accessed on March 2014
  66. Boyce P. M.: Axial flow compressors.
  67. http://www.netl.doe.gov/File%20Library/Research/Coal/energy%20systems/turbines/handbook/2-0.pdf
  68. . accessed on Aug 2015
  69. Siemens Steam Turbine SST-6000.
  70. https://www.energy.siemens.com/hq/en/fossil-power-generation/steam-turbines/sst-6000.htm#content=Technical%20Data
  71. . Accessed on June 2017
  72. Siemens Steam Turbine portfolio brochure.
  73. https://assets.new.siemens.com/siemens/assets/api/uuid:c3192f5e-0979-4c71-9028-45f1913a80f2/version:1560517188/steam-turbine-overview-2019.pdf
  74. . Accessed on Oct 2019
  75. Mitsubishi Heavy Industries. Gas Turbines (2011).
  76. https://www.mhi.com/products/
  77. category/gas_turbin.html
  78. Veres J. P. Centrifugal and axial pump design and off-design performance prediction. NASA Technical Memorandum 106745.
  79. www.grc.nasa.gov/WWW/RTT/docs/Veres_1994.pdf
  80. . Accessed March 2014
  81. Environmental Protection Agency, Technology Characterization: Steam Turbines.
  82. www.epa.gov/chp/documents/catalog_chptech_steam_turbines.pdf
  83. . Accessed on 03 March 2014
  84. Beninca, W.A.: Advanced studies on power generation processes based on fluidized beds consuming biomass. 2012. 87 f. M. Sc. Dissertation-Universidade Estadual de Campinas, Faculty of Mechanical Engineering, Campinas, SP.
  85. http://www.repositorio.unicamp.br/handle/REPOSIP/263448
  86. Larson et al. (2001) A review of biomass integrated gasifier/gas turbine combined cycle technology and its application in sugarcane industries, with an analysis for Cuba 5(1) (pp. 54-76) https://doi.org/10.1016/S0973-0826(09)60021-1
  87. Manente and Lazzaretto (2014) Innovative biomass to power conversion systems based on cascaded supercritical CO2 Brayton cycles (pp. 155-168) https://doi.org/10.1016/j.biombioe.2014.07.016
  88. Consonni and Larson (1996) Biomass-gasifier/aeroderivative gas turbine combined cycles: Part A technologies and performance modeling 118(3) (pp. 507-515) https://doi.org/10.1115/1.2816677
  89. Consonni and Larson (1996) Biomass-gasifier/aeroderivative gas turbine combined cycles: Part B performance calculations and economic assessment 118(3) (pp. 516-525) https://doi.org/10.1115/1.2816678