The present paper deals synthesis of polyvinyl pyrrolidone (PVP)-coated magnetite nanoparticles by chemical co-precipitation method. The samples were characterized using X-ray diffraction, scanning electron microscopy, energy-dispersive X-ray spectroscopy (EDX), Fourier transform infrared spectroscopy (FT-IR) and Brunauer–Emmett–Teller (BET) methods. The surface area, pore volume and pore radius were calculated by the BET analysis. The EDX and FT-IR analysis demonstrated the fabrication of PVP-coated Fe 3 O 4 NPs. The as-synthesized Fe 3 O 4 /PVP has successfully been used as an adsorbent for elimination of Congo red dye in aqueous medium.
Industrial effluent treatment is a provocative operation to restraint water contamination and to sustain ecosystem [ 1 , 2 ]. Azo dyes are a renowned class of coloring compounds which are comprehensively been used in engineering applications. Congo red, a cationic dye, is benzidine derivative of azo dye and its structure is very stable. Even a slight concentration of the dye is revealed to be a foremost environmental threat [ 3 , 4 ]. Exposure to MB leads to increase of heart beat, vomiting, shock, jaundice, quadriplegia, and tissue necrosis in humans [ 5 , 6 ]. Various methods such as ultrafiltration, reverse osmosis, coagulation, sedimentation chemical oxidation, membrane separation processes, electrochemical, aerobic, anaerobic microbial degradation, etc. are accessible for waste water handling; however, these methods have limitations such as formation of inferior waste products which have to be further treated. Further, these procedures are time spending and price demanding [ 7 , 8 – 9 ]. In this regard, the adsorption procedure is an efficient approach to take out pollutants present in the effluent water. Since the water management by adsorption method is entirely dependent on excellence of the adsorbent, the improvement of effective and low-cost sorbent materials is challenging task before material chemists. In the previous years, number of adsorbents such as activated carbon, zeolites, clay minerals, chitosan, lignocelluloses, biosorbents and functionalized polymers have been employed; however, maximum of these materials are either not economic and effective or have associated difficulties of separation and generation of secondary wastes [ 10 , 11 , 12 , 13 – 14 ].
Due to large surface-to-volume ratio, nanomaterials are advanced class of adsorbent. In the recent years, iron oxide nanoparticles, especially magnetite (Fe 3 O 4 ) and maghemite (γ-Fe 2 O 3 ), are the frequently used magnetic importers in various biomedical applications such as magnetic resonance imaging, contrast development agents, hyperthermia, manipulating cell membranes, biosensors, cataloging, and in drug delivery [ 15 ]. The proficient, economic, accessible and non-toxic monodisperse synthesis of Fe 3 O 4 nanoparticles is extremely preferred for potential environmental applications. Fe 3 O 4 is a potential, inexpensive and effortlessly synthesizable adsorbent with additional benefit of ease of solid–liquid separation using an external magnetic field. Debnath et al. reported the removal of an anionic organic dye (Congo red) using chemically synthesized Fe 2 O 3 NPs as adsorbent and effect of pH, adsorbent dosage, temperature, adsorption time and primary concentration on adsorption was examined [ 16 ]. Saad et al. used sol–gel method to synthesize γ-Fe 2 O 3 -activated carbon nanocomposite for the selective removal of twofold mixture of dyes containing reactive red 223 dye (RR) and malachite green dye (MG) by ultrasonic-assisted adsorption method [ 17 ]. Nanosized magnetic iron oxide particles have been studied broadly as a novel adsorbent with great surface area and slight diffusion resistance by Shariati et al. [ 18 ]. In another report, magnetic iron oxide nanoparticles have been used for the elimination of dyes from artificial and actual textile wastewater using adsorption technique and the effect of different experimental parameters, viz. contact time, pH coexisting ions, was investigated [ 19 ]. Porous magnetic microspheres, synthesized by one-step Friedel–Crafts alkylation reaction, have been used for fast separation of dyes from aqueous solution [ 20 ]. Magnetite/reduced graphene oxide (MRGO) nanocomposites prepared via solvothermal approach have been developed to prepare for separation of dye waste product [ 21 ]. Further, the additional advantages such as ease of synthesis, recovery, nonexistence of secondary waste product, cost-effectiveness as well as environmental friendliness make these materials suitable candidates for effective treatment of effluent water [ 22 ].
Coprecipitation method is a cost effective, environmental friendly and biocompatible technique [ 23 , 24 ]; however, ultra-small Fe 3 O 4 nanoparticles have not been efficaciously prepared by this technique yet. Owing to large surface area and dipole–dipole interactions of magnetic nanoparticles have tendency to agglomerate, hence the challenging issue associated with the use of Fe 3 O 4 nanoparticles as adsorbent is the stabilization. Polymers implanting on magnetic nanoparticles is unique attractive procedures of surface modification [ 25 , 26 ]. In the number of previous reports, it has been shown the decoration of polymeric layer of lipids, proteins, dendrimers, gelatin, dextran, chitosan, poly (vinyl alcohol) (PVA), etc. over NPs can effectively stabilize magnetic nanoparticles [ 27 , 28 , 29 , 30 , 31 – 32 ]. Vadivel et al. demonstrated that PVP coating successfully controls structural, morphological, dielectric and magnetic properties of CoFe 2 O 4 magnetic nanoparticles [ 33 ]. In this study, we used PVP polymer as coating material because it is water solvable, neutral, non-hazardous, and is frequently used in innumerable applications [ 34 ]. Since the polymer PVP is attached to magnetic nanoparticles by covalent bonds, the complete magnetic fluid (ferrofluid) becomes stable for an extensive age of time.
In present paper, we synthesized PVP-coated Fe 3 O 4 nanoparticles via co-precipitation technique, structural and optical properties have been considered with respect to the variation in concentration of polymer and adsorption study has been examined for the elimination of Congo red dye from aqueous solution.
All the chemicals used in this work were analytical grade and used as supplied. Ferric chloride hexa-hydrate (FeCl 3 ·6H 2 O), ferrous sulfate hepta-hydrate (FeSO 4 ·7H 2 O), polyvinyl pyrrolidone (PVP), ammonium hydroxide (NH 4 OH, 26% of ammonia) and Congo red dye (CR) were procured from Merk. De-ionized water was used as solvent. All the glasswares were cleaned by concentrated acid. The dried apparatus was used in the completely experiments.
The PVP-coated Fe 3 O 4 nanoparticles were fabricated by chemical co-precipitation method. In the typical experiment, 50 mL aqueous solution of 0.017 M of ferric chloride, 50 mL aqueous solution of 0.033 M of ferrous sulfate and 1 g polyvinyl pyrrolidone (PVP) were mixed in 250-mL lessened flask. The solution mixture was stirred for 30 min time to achieve a standardized solution. 0.25 M of ammonia solution was mixed in 50 mL of distilled water and added gradually to above solution mixture until pH reaches 11. The solution mixture was vigorously stirred on motorized stirrer for 3 h at room temperature. The solution appeared black color, which is symbolic of formation of Fe 3 O 4 . The precipitate was magnetically separated using an enduring magnet bar, liquefied in methanol and again separated by magnet bar. This process was repeated four times to remove the surplus amine molecules. Black powdered PVP-coated Fe 3 O 4 nanoparticles were dried at room temperature for whole day time and calcinated at 400 °C for 4 h. In analogous way Fe 3 O 4 /PVP (2 g) and Fe 3 O 4 /PVP (3 g) materials were synthesized using 2 and 3 g PVP.
In this study, batch process was applied to estimate the adsorption process and the experiments were performed at room temperature (25 ± 1 °C) in 250-mL stoppered conical flask consisting of 50 mL solutions under study. In various adsorption experiments such as impact of pH on extent of adsorption, contact time for adsorption isotherm experiments, 40 mg of adsorbent Fe
3
O
4
/PVP (1 g) was assorted in 50 mL concentration of Congo red dye solutions. pH of the solutions was maintained by the addition of appropriate quantity of 0.1 M HCl and 0.1 M NaOH solutions. After mixing of adsorbent into the investigation solution, beaker was shaken for a preferred contact time in an electrically thermostated reciprocating shaker at 150 rpm. To achieve the equilibrium condition, a proportion of solution was withdrawn at consistent time interval, centrifuged and investigated for residual Congo red using UV–Vis spectrophotometer (carry 100). The adsorption amount was calculated via the subsequent equation:
The X-ray diffraction patterns of as-prepared PVP-coated Fe 3 O 4 materials were observed on Pananalytical’s X’Pert Pro X-ray diffractometer in the 2 θ range 10–80° with step size of 0.025°. Scanning electron microscope (SEM) images of the products were carried out on JEOL 6490 LB equipment. The scanning electron microscopic images were attained at an operating electrical energy of 3 kV. FT-IR spectra of as-prepared Fe 3 O 4 /PVP (1 g), Fe 3 O 4 /PVP (2 g) and Fe 3 O 4 /PVP (3 g) samples were recorded on Perkin Elmer Spectrum two equipment. Brunauer–Emmett–Teller (BET) analysis of all the materials was carried out on BELSORP MINI (II) equipment. UV–Vis spectra were record in absorption mode with a carry 100 spectrophotometer in the 200–800 nm regions.
To examine phase, crystal arrangement and purity of above-synthesized Fe
3
O
4
/PVP (1 g), Fe
3
O
4
/PVP (2 g) and Fe
3
O
4
/PVP (3 g) materials, XRD analysis was done and patterns are shown in Fig.
1
a–c. The X-ray diffraction peaks in the XRD pattern of these materials are readily indexed as magnetite Fe
3
O
4
phase. From the XRD pattern, it is evident that as-synthesized materials, obtained by calcination of precipitate at 400 °C for 3 h are phase pure Fe
3
O
4
. Furthermore, it is observable from the diffraction pattern that the XRD peaks are sharp and broadened; indicating formation of good crystalline and small sizes Fe
3
O
4
/PVP materials. The diffraction peaks analogous to (311), (400), (511), (440), (620) and (533) are quite identical to distinguishing peaks of the Fe
3
O
4
crystal with the cubic spinal structure.
XRD patterns of
a
Fe
3
O
4
/PVP (1 g),
b
Fe
3
O
4
/PVP (2 g),
c
Fe
3
O
4
/PVP (3 g) nanoparticles formed by calcination at 400 °C temperatureFig. 1

Size of the crystal of Fe
3
O
4
/PVP (1 g), Fe
3
O
4
/PVP (2 g) and Fe
3
O
4
/PVP (3 g) materials was calculating using Scherer formula:
Though Scherrer equation is approximate, however, it gives an idea about crystallites size, for the particle’s dimension lower than 100 nm [
35
]. The width of diffraction peaks has contribution for the pair of instrumental and sample-dependent effects. To decouple overhead contributions, diffraction pattern from line widening of an accepted material (Al
2
O
3
) was collected to describe the instrumental broadening. The instrumental corrected β
hkl
for a selected diffraction peak of the materials was calculated using the equation:
FESEM images (Fig.
2
) indicate that the morphology of the Fe
3
O
4
nanoparticles is roughly spherical in shape. As per reports, globular-shaped NPs form because the nucleation rate per unit area remains isotopic at the interface between the Fe
3
O
4
magnetic nanoparticles [
36
,
37
]. Figure
2
a–c shows the typical FESEM micrographs of the samples Fe
3
O
4
/PVP (1 g), Fe
3
O
4
/PVP (2 g) and Fe
3
O
4
/PVP (3 g) which are of nano-aggregates of ultrafine particles. Agglomeration found in these samples is owing to the magnetic dipole–dipole interaction between NPs [
38
]. EDX pattern (Fig.
2
d–f) shows the composition of elements present in material. Strong peak of Fe and O was found in our sample and the percentage of Fe:O is found as 3:4.
The SEM image of
a
Fe
3
O
4
/PVP (1 g),
b
Fe
3
O
4
/PVP (2 g) and
c
Fe
3
O
4
/PVP (3 g) NPs. EDX pattern of
d
Fe
3
O
4
/PVP (1 g),
e
Fe
3
O
4
/PVP (2 g) and
f
Fe
3
O
4
/PVP (3 g) NPsFig. 2

The FT-IR spectra of Fe
3
O
4
nanoparticles coated with disparate quantity of PVP are displayed in Fig.
3
. In FT-IR spectra, one peak found in the range 3444–3401 cm
−1
is owing to stretching frequency of –OH band of adsorbed water molecules on the surface of PVP-coated Fe
3
O
4
NPs while the peaks obtained between 1615 and 1642 cm
−1
in these samples are ascribed to stretching frequency of C=O. Two vibration bands perceived at 572 and 633 cm
−1
in these samples are the frequencies of magnetite [
39
]. The one vibrational band at 572 cm
−1
has been ascribed to IR-active T
1u
mode of vibration in Fe
3
O
4
nanoparticles [
40
]. On increasing the extent of PVP, the C=O absorption bands shifts as of 1680–1662 cm
−1
. The results indication that iron oxide is bonded with carbonyl group in PVP and the interaction between PVP and Fe
3
O
4
diminution of the particle size, which contribute to surface significance of nanoparticles. The peak situated at 1289 cm
−1
is owing to C–N stretching vibration of
N
-vinyl pyrrolidone. Overall, these FT-IR spectra further validate the formation of magnetite NPs which are coated with PVP through C=O interaction.
FT-IR spectra of
a
Fe
3
O
4
/PVP (1 g),
b
Fe
3
O
4
/PVP (2 g),
c
Fe
3
O
4
/PVP (3 g)Fig. 3

Nitrogen adsorption/desorption isotherm plots have been used to evaluate pore diameter (
D
p), pore volume (
V
p) and the surface area (
S
) of the synthesized materials in this study. The surface area of adsorbent material has immense significance in the adsorption process. Extra-large surface area is favorable for the adsorption procedure because then more active site is available for the adsorption of adsorbent. The isotherm profile of Fe
3
O
4
/PVP (1 g) indicates dissimilar porosity (a mixture of type IV and type II, according to IUPAC classification). While the samples Fe
3
O
4
/PVP (2 g) and Fe
3
O
4
/PVP (3 g) show a predominance of type IV with H
2
hysteresis loop. In example of sample Fe
3
O
4
/PVP (1 g), there is a high proportion of type II isotherms, the characteristic of mesoporous powders (H
4
hysteresis loop), which is fascinating for particular processes (catalysis and adsorption). The profile of pore diameter dissemination is presented in Fig.
4
b (according to the BJH method revealed in Fig.
5
) demonstrates a broad pore size distribution, with the mainstream of the porous diameter situated in the array from 0 to 100 A°. A rise in the quantity of iron in the sample composition stimulated variations in the hysteresis behavior, which can be accredited towards the closing of the pores by iron oxide. Table
1
presents detailed description of the standards of the surface area, overall pore volume, and the ordinary pore diameter of the samples, which point to the textural outcome, promoted by a rise in the extent of iron. Samples with higher iron amount seem to have a lesser ratio of left over organic substances after the calcination process.
N
2
adsorption–desorption isotherms of
a
Fe
3
O
4
/PVP (1 g),
b
Fe
3
O
4
/PVP (2 g),
c
Fe
3
O
4
/PVP (3 g) nanoparticles BJH plot of
a
Fe
3
O
4
/PVP (1 g),
b
Fe
3
O
4
/PVP (2 g),
c
Fe
3
O
4
/PVP (3 g) NPs Values of the surface area, total pore volume, and the average pore diameter of the samples Sample Fe3O4/PVP (1 g) 82.490 0.2991 1.21 Fe3O4/PVP (2 g) 110.94 0.2877 7.99 Fe3O4/PVP (3 g) 88.142 0.2128 6.06Fig. 4

Fig. 5

Table 1
The pH of the sorbent media governs charge of the surface of adsorbent, the degree of ionization and speciation of adsorbate which play critical role on the sorption capability [
41
]. In this study, the influence of pH on sorption of Congo red dye on the layer of Fe
3
O
4
/PVP (1 g) (40 mg) NPs was conducted at room temperature in the pH range 2–11. In the adsorption analysis, Fe
3
O
4
/PVP (1 g) was used as adsorbent because it showed sufficiently extraordinary surface area and the maximum pore volume among three materials. Desired pH was maintained by the addition 0.1 M HCl and 0.1 M NaOH solutions. The extent of adsorption of dye as a function of pH on the surface of Fe
3
O
4
/PVP (1 g) is depicted in Fig.
6
. From the graph, it appears that the adsorption of dye is minimum at pH 2, rises with increase of pH and attains peak at pH 5. Thereafter, the extent of adsorption decreases, attains minima at pH 10 and become constant on further increase of pH.
Effect of pH on adsorption of Congo red dye on the surface of Fe
3
O
4
/PVP (1 g)Fig. 6

Congo red dye is an anionic dye and releases anionic SO 3 − ions on dissociation, thus solution becomes alkaline in aqueous media. The extent of adsorption of these ions on the sorbent surface is first and foremost influenced by the surface charge of the adsorbent, which in turn depend on the solution pH. At low pH both, sorbent Fe 3 O 4 /PVP and dye Congo red, are highly protonated due to greater concentration and greater mobility of H + ions. Therefore, at low pH, the extent of adsorption of dye by surface of sorbent is low. On increasing the pH, the concentration of H + ions diminishes; therefore, Congo red dye removal increases and maxima achieved at pH 5, for the reason that of higher concentration of anionic charged ligand accessible for sorption. At higher pH (in alkaline medium), the sorbent Fe 3 O 4 /PVP is deprotonated and thus become reluctant to adsorption of negatively charged Congo red dye; therefore, the extent of dye adsorption decreases successively on increasing the pH up-to 10.
To evaluate the degree of dye adsorption by adsorbent Fe
3
O
4
/PVP (1 g) with course of time, series of tests were performed taking five Congo red dye concentrations, viz.,10, 20, 30, 40 and 50 ppm, at constant pH 6. The sorption studies were performed between 0 and 90 min in the time step of 10 min. The extent of Congo red adsorption took place rapidly as experiments commenced, however, it becomes slow later and attained plateau at equilibrium, which reached on 90 min of time. The uptake of Congo red dye was 12.03, 23.76, 35.43, 46.93, and 57.6 mg/g, respectively, for 10, 20, 30, 40 and 50 ppm sorbate solutions (Fig.
7
). The equilibrium time for Congo red dye was 90 min for all five dye concentrations. From the curves, it is concluded that the equilibrium time does not depend on the initial concentration of Congo red.
Effect of contact time and initial metal ions concentration on adsorption Congo red dye on the surface of Fe
3
O
4
/PVP (1 g) at pH 6 on room temperatureFig. 7

With a view to explore the sorption mechanism at the surface of adsorbent Fe
3
O
4
/PVP (1 g), Langmuir and Freudlich isotherm models were examined for the observed data. According to Langmuir sorption isotherm, the surface of sorbent is homogeneous and each sorption sites have equal sorbate affinity. Further, the adsorption at single site does not disturb sorption at neighboring cite [
42
] (Eq.
5
).
The Freundlich isotherm model defines the equilibrium at assorted surface and does not undertake monolayer formation. The equation in the linear for can be written as:
In Eq. ( 6 ), n and K F are Freundlich isotherm constants, representing concentration of sorption and relative sorption capability of sorbent. The n and K F value can be calculated from the slope and intercept of the log qe versus log C e plots.
Figure
8
shows the linear plots between
C
e
/
qe versus
C
e
. Values of Langmuir constants
Q
0
and
b
have been calculated from the slope and intercept of the graph (Table
2
). Figure
9
indicates the Freundlich isotherm plots, log qe versus log
C
e
. The value of correlation coefficient
R
2
was higher for Freundlich isotherm than that of Langmuir isotherm for Congo red dye, indicating suitable fitting of Freundlich isotherm is this study. Using Langmuir isotherm plot, the maximum sorption capacity of adsorbent Fe
3
O
4
/PVP for dye Congo red has been determined as 113.63 mg/g.
Langmuir isotherm plot for adsorption Congo red dye on the surface of Fe
3
O
4
/PVP (1 g) at pH 6 Values of Langmuir and Freundlich sorption constants for removal of dye Congo red at pH 5 at room temperature Langmuir isotherm model Freundlich isotherm model 0.9889 0.9946 113.63 1.41 0.2914 24.37 Freundlich isotherm plot for adsorption Congo red dye on the surface of Fe
3
O
4
/PVP (1 g) at pH 6Fig. 8

Table 2
Fig. 9

In the batch adsorption experiment, Lagergren pseudo-first-order and pseudo-second-order kinetics models are the extensively used rate equations for determining the adsorption of solute from a liquid solution and these models have been used to understand the kinetics of present study. The Lagergren pseudo-first-order kinetics equation [
43
] can be expressed as:
In Eq. (
7
) qe and
q
t
are amount of dye (mg/g) adsorbed at equilibrium and at time
t
, respectively, and
k
1
is the rate constant of Lagergren pseudo-first-order sorption (min
−1
). The qe and the value of rate constant
k
1
have been calculated from the slope and intercepts of plots between log (qe − qt) versus
t
, as revealed in Fig.
10
.
Pseudo-first-order kinetics for adsorption Congo red dye on the surface of Fe
3
O
4
/PVP (1 g) at pH 6Fig. 10

The kinetics data of dye adsorption have also been studied by pseudo-second-order equation [
44
]:
Pseudo-second-order kinetics for adsorption Congo red dye on the surface of Fe
3
O
4
/PVP (1 g) at pH 6 Comparison of pseudo-first-order and pseudo-second-order kinetic models for removal Congo red by Fe
3
O
4
/PVP (1 g) in different experimental conditions Dye conc; Pseudo-first-order kinetics Pseudo-second-order kinetics qe (exp.) (mg/g) qe (calc.) (mg/g) Qe (calc.) (mg/g) 10 11.82 11.80 0.0529 0.991 12.98 0.00999 1.67 0.999 20 24.38 22.69 0.0461 0.982 28.57 0.00243 1.98 0.999 30 36.31 39.81 0.0507 0.994 52.63 0.00054 1.48 0.987 40 47.40 47.53 0.0461 0.994 58.82 0.00087 3.02 0.999 50 60.91 76.03 0.0484 0.985 90.90 0.00032 2.63 0.991Fig. 11

Table 3
Fe 3 O 4 nanoparticles coated with varied amount of polyvinyl pyrrolidone (PVP) were successfully manufactured by a coprecipitation method. The synthesis route followed by calcination at 400 °C led to evolution of crystalline cubic inverse spinel structure Fe 3 O 4 /PVP nanoparticles with excellent adsorptive properties owing to high surface area and pore volume. Adsorption study performed using Fe 3 O 4 /PVP (1 g) as adsorbent since it showed high surface area and the highest pore volume. The highest adsorption was found at pH 6 using Fe 3 O 4 /PVP (1 g) as adsorbent. The equilibrium time for Congo red dye was 90 min and it is independent of the initial concentration of Congo red dye. The correlation coefficient R 2 was higher for Freundlich isotherm than that of Langmuir isotherm for Congo red dye, indicating Freundlich isotherm is suitable fitting in this study. Pseudo-second-order kinetics is the appropriate kinetics to reach the equilibrium for dye Congo red at the adsorbent Fe 3 O 4 /PVP surface. Therefore, it has been concluded that PVP-coated Fe 3 O 4 NPs are effective adsorbent for the elimination of dye Congo red and hence it may be used for wastewater remediation on industrial scale.
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