OICC Press International Journal of Energy and Environmental Engineering 2251-6832 7 2 (June 2016) 2016 02 05 Numerical and experimental analysis of micro HAWTs designed for wind tunnel applications 10.1007/s40095-016-0202-8 EN R. Lanzafame Department of Industrial Engineering, University of Catania, Catania, 95125, IT S. Mauro Department of Industrial Engineering, University of Catania, Catania, 95125, IT M. Messina Department of Industrial Engineering, University of Catania, Catania, 95125, IT Journal Article 2016 02 05 Abstract In this paper the authors describe a design and optimization process of micro HAWTs using a numerical and experimental approach. An in-house 1D BEM model was used to obtain a first geometrical draft. It allowed to quickly optimize blade geometry to maximize energy production as well. As these models are quite sensitive to airfoil coefficients, above all at low Reynolds numbers, an accurate 3D CFD model was developed to support and validate the 1D BEM design, analyzing and fixing the discrepancies between model output. The 3D CFD model was developed and optimized using ANSYS Fluent solver and a RANS transition turbulence model. This allowed to correctly reproduce the transition and stall phenomena that characterize the aerodynamic behavior of micro wind turbines, solving the issues related to low Reynolds flows. The procedure was completed, thus building two micro HAWTs with different scales, testing them in the subsonic wind tunnel of the University of Catania. Wind tunnel features, experimental set-up and testing procedures are presented in the paper. Through the comparison of numerical CFD and experimental test results, a good compatibility was found. This allowed the authors to analyze and compare numerical calculation results and verify blockage effects on the prototypes as well.